北安What are the common problems and solutions of liquid filling line?

Liquid filling line is commonly used in modern production equipment, but there will be some common problems in the use process. Here are some common problems and solutions.

1. Liquid overflow: During the liquid filling process, sometimes overflow occurs, which may be caused by too fast filling speed or too high liquid viscosity. The solution is to reduce the filling speed or dilute the liquid appropriately.

2. Mixed color: Sometimes the liquid filled appears mixed color, which may be due to the equipment is not thoroughly cleaned or the liquid filled last time is not completely removed. The solution is to thoroughly clean the equipment and ensure that the previous filling is completely emptied.

3. Inaccurate filling: Sometimes the amount of liquid filled is not accurate enough, which may lead to unstable product quality or waste. The solution is to ensure the accuracy and stability of the filling equipment, and to check and calibrate it regularly.

4. Bottle cap is not tight: After filling, sometimes the bottle cap is not fastened, resulting in liquid leakage or contamination. The solution is to check the quality and tightness of the bottle cap and ensure that the equipment is adjusted correctly.

5. Foam production: Sometimes in the liquid filling process will produce a lot of foam, which may be due to the filling speed or the presence of air or impurities in the liquid caused by. The solution is to reduce the filling speed, regularly check the cleanliness of the equipment, and ensure that the liquid quality meets the requirements.

6. Valve blockage: The valve of the liquid filling line may be blocked, resulting in the normal flow of liquid. The solution is to clean the valve regularly and ensure that the liquid used in the equipment meets the requirements.

7. Inaccurate liquid temperature control: When filling liquid, temperature control may be required for specific products, and if the temperature control is inaccurate, the quality of the product may be affected. The solution is to ensure that the equipment temperature control is accurate, and regularly check and calibrate the temperature sensor.

8. Consumables waste: In the liquid filling process, there is sometimes a waste of consumables, such as overflow, liquid reflux, etc. The solution is to optimize the filling speed and volume, and ensure the suitability of equipment and containers to reduce waste.

9. Equipment failure: liquid filling line equipment may have various failures, such as electrical failure, mechanical failure, etc. The solution is to check the operating status of the equipment regularly, maintain and repair it in time, and keep the equipment clean and tidy.

10. Human operation error: On the liquid filling line, the improper operation of the operator may lead to problems, such as improper setting, operation error, etc. The solution is to train and guide the operators to ensure that the operation is standardized and accurate.

The above are some examples of common problems and solutions for liquid filling lines, and other problems may occur in actual production. For each problem, the solution may vary from case to case and needs to be analyzed and handled according to the actual situation. The key is to maintain the normal operation of equipment and the stability of production, to ensure the improvement of product quality and production efficiency.