How to configure the filling line to meet the needs of different products?

Filling line configuration to meet the needs of different products is a filling line design and adjustment process. Below I will introduce the filling line configuration method in detail from many aspects such as product types, packaging requirements and production capacity.

First, product types

Filling products are diverse, including liquids, powders, particles and solids, and each product has different characteristics. When configuring the filling line, it is necessary to select the appropriate equipment according to the characteristics of different products.

1. Liquid products: For liquid products, you can choose to fill liquid filling machine, cycle filling machine or gravity filling machine. The injection filling machine is suitable for high viscosity liquids and can adjust the filling speed and capacity. The circular filling machine is suitable for thicker liquid products and can guarantee the uniformity and accuracy of filling. Gravity filling machines are suitable for low viscosity liquid products without the use of pressure to fill.

2. Powder and particle products: For powder and particle products, you can choose screw filling machine or weight filling machine for filling. Screw filling machine is suitable for powder or granular products, can adjust the filling speed and capacity, high accuracy. The weight filling machine is suitable for particle products with fixed weight, which can ensure the accuracy of filling.

3. Solid products: For solid products, you can choose automatic packaging machine or manual filling machine for filling. The automatic packaging machine is suitable for large quantities of solid products, which can be automatically measured and packaged. Manual filling machines are suitable for small batches of solid products that require manual filling.

2. Packaging requirements

The packaging requirements of different products are also different, including filling capacity, filling speed, packaging materials, etc. When configuring the filling line, the corresponding equipment and materials need to be selected according to the packaging requirements of the product.

1. Filling capacity: According to the filling capacity requirements of the product, choose the appropriate capacity adjustment device and filling model number. The capacity adjustment device can be adjusted according to the needs of the product to ensure the accuracy of the filling volume. The filling model number needs to be selected according to the output and model of the product to ensure production efficiency.

2. Filling speed: According to the filling speed requirements of the product, choose the speed adjustment device of the filling machine and the working speed of the production line. The speed adjustment device can be adjusted according to the product demand to ensure the accuracy of the filling speed. The working speed needs to be coordinated with other production line equipment to ensure the overall efficiency of the production line.

3. Packaging materials: Select the appropriate packaging materials according to the characteristics of the product and packaging requirements. For liquid products, you can choose plastic bottles or glass bottles. For powder and pellet products, you can choose paper packaging or plastic packaging. For solid products, you can choose carton packaging or plastic packaging.

Third, production capacity

When configuring the filling line, it is necessary to select the appropriate equipment and production line layout according to the production capacity. Production capacity includes indicators such as working hours, output and efficiency.

1. Working hours: Determine the working hours of the filling line according to the working hours of each day. In general, the production line that works continuously for 24 hours needs to have the function of automation, while the production line that works for 8 hours or in batches can choose semi-automatic or manual operation.

2. Output: According to product demand and market conditions to determine the output of the filling line. The output needs to be calculated according to the working speed of the production line and the packaging requirements of the product to ensure the capacity and capacity of the production line.

3. Efficiency: Select the appropriate equipment and production line layout according to the efficiency requirements of the production line. Efficient production lines require equipment with high speed, high precision and high degree of automation. Low efficiency production lines can choose lower speed, manual operation more equipment.

Filling line configuration is a comprehensive consideration of product characteristics, packaging requirements and production capacity of the process, need to be adjusted and optimized according to the specific situation. By choosing the right equipment and adjusting the layout of the production line, the needs of different products can be met, and the production efficiency and quality can be improved.