What are the troubleshooting methods of liquid filling machine?

Liquid filling machine troubleshooting refers to the process of confirming the cause of the failure and repairing it through a series of inspection and troubleshooting methods when the liquid filling machine fails in the working process. The following will introduce the common methods of liquid filling machine troubleshooting.

1. Appearance inspection method

When the liquid filling machine fails, you can first check the appearance of the liquid filling machine to check whether there are loose parts, oil leaks, breaks or foreign bodies into the machine. Check the appearance to determine whether there are obvious faults.

Second, observe the working phenomenon of the machine

When there is an anomaly in the working process of the liquid filling machine, the cause of the failure can be judged by observing the working phenomenon of the machine. For example, the machine stops working, the liquid filling is not normal, the liquid spatter and so on. Observing the working phenomenon of the machine can help to quickly locate the fault cause and provide a basis for subsequent maintenance.

Third, measuring instrument detection method

The working principle of liquid filling machine is complex, and many faults can not be judged by naked eye observation or appearance inspection method. At this time, some measuring instruments can be used to detect the various parameters of the liquid filling machine. For example, the use of pressure gauges, thermometers, ammeters and other measuring instruments to measure the parameters of each liquid filling machine components are normal. The fault cause of liquid filling machine can be judged effectively by measuring instrument detection.

4. Fault simulation method

Some liquid filling machine failures occur under specific working conditions, and the fault simulation method can be used to locate the cause of the failure. Fault simulation method refers to according to the fault phenomenon, through the simulation of specific working conditions, observe whether the fault occurs, so as to determine the cause of the fault. For example, if the liquid filling machine fails when working at high speed, the high-speed working conditions can be simulated by controlling the flow rate of the liquid to observe whether the failure occurs again.

5. Step-by-step investigation method

One of the most commonly used methods in the troubleshooting of liquid filling machines is the step-by-step troubleshooting method. The step-by-step investigation method refers to the gradual inspection of various components of the liquid filling machine to determine the cause of the failure. Stepwise screening is generally carried out in the order from simple to complex, from external to internal. For example, you can first check whether the power supply of the liquid filling machine is normal, whether the switch is open, whether the air source is smooth, etc., and then gradually check the transmission parts of the liquid filling machine, liquid control parts, etc.

6. Fault recording and statistics

Liquid filling machine troubleshooting is a complex and cumbersome process, sometimes there may be a variety of reasons leading to the same fault phenomenon. In this case, you can use fault records and statistics to troubleshoot. Fault recording and statistical method refers to the liquid filling machine fault occurrence time, fault phenomenon, troubleshooting process, repair methods, etc., to carry out detailed records, and then statistics of the frequency and possible causes of various failures, in order to find out the common cause of failure, so as to better troubleshoot.

7. Consult experts

In the process of troubleshooting the liquid filling machine, if you can not determine the cause of the fault or can not repair the fault, you can consult experts or experienced peers. Experts may use their own experience to quickly determine the cause of the failure and give suggestions for repair. Consult the expert method is a quick and effective method to troubleshoot the liquid filling machine.

8. Record communication method

In the process of troubleshooting the liquid filling machine, it is also very important to communicate with the operator and maintenance personnel of the liquid filling machine. By recording the communication process, you can obtain the fault information in time, helping you quickly locate the fault. Recording communication method can ensure the accuracy and consistency of communication and improve the efficiency of troubleshooting. At the same time, it can also help the communication parties better understand the fault phenomenon, so as to better troubleshoot.